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Generator Overhauling, Electric Motor Rewinds

7 Signs That Show It’s Time For A Generator Upgrade

If you own an industrial generator for business operations, you would understand its importance during your day to day processes; especially since there are so many benefits of using these versatile generators. For instance, they can either be used as a form of continuous energy supply or a substitute power supply. Moreover, what’s best about industrial generators is that they are able to work at long distances without sacrificing efficiency. Hence, they are used widely in various sectors like construction, healthcare and logistics.

It is no doubt that they are one of the best investments, whether you are using an industrial generator or a commercial generator. However, any industrial or commercial generator’s performance will eventually deteriorate over time – whether it’s due to faulty parts, wear and tear, and so on.

Fortunately, with regular maintenance and inspections, you would be able to extend the lifespan of your generator. Here are 7 signs that indicate that it is time for a generator upgrade to help you out.

Repairs are costly

Over time, as you use your generator longer, it would be more prone to wear and tear issues. Such issues would start getting more prevalent as your generator ages. This means that the next time you get your generator repaired, you would have to fork out a hefty sum to get multiple areas fixed.

Another issue that is a clear sign that your generator needs to be upgraded is when you are not able to locate the parts of your current generator because it is too old. During such situations, it would be a wiser option to consider performing complete generator overhauling first – this will let you understand which exact component requires maintenance.

The generator’s unit is too small

A common mistake that many make when purchasing a generator is not taking into consideration how much power they needed to carry out their daily tasks. This results in a generator that is smaller and less capable of generating enough power.

If this is the case for you, it would be a better long-term choice to get a larger generator as soon as possible to prevent any short circuits or issues in the future.

The generator is consuming more fuel

Similar to other equipment and machinery in the company, generators are likely to lose performance over long term use. This is due to factors that derive from wear and tear. As the generator ages, it requires more fuel to work.

This is one sign that you should get a new generator or your company would be stuck with a generator that consumes extra fuel but is not performing optimally. A change of generator will save you money spent on more fuel as well as increase the productivity of your company.

Inconsistent generator

Power outages are not entirely inevitable and people experience it from time to time. However, during such times, it is crucial to have a power system to rely on, when everything else shuts down. For most businesses, even a few hours of downtime can take a massive hit on the company’s productivity and result in monetary losses.

Therefore, if your generator is not generating power smoothly and consistently, it is time for a new one that you can rely on with a peace of mind. Similarly, this applies to any other industrial or commercial equipment you have as well, like your electric motor. When necessary, electric motor rewinds can be considered if the goal is to regain efficiency. However, at times this may not be the solution and an engineer may recommend a replacement or upgrade instead.

Your generator has been in use for 10 years

Many machinery and equipment are designed to be sturdy and can last you over a decade. However, that does not exactly apply to generators. The wear and tear that generators go through over long periods can lead to a sudden breakdown or malfunction. For generators, the newer it is, the higher the chance of it working without any issues.

In cases where you have an older generator and are not planning to make a replacement, you should invest in routine inspections and maintenance efforts to keep it running longer and catch any impending problems.

Your generator increases carbon footprint

One thing that is present in older generators is that they emit fumes that are damaging to the environment. Although they might be running smoothly, they are not eco-friendly and affect both the environment and the living things in the vicinity.

This is one of the crucial reasons why more companies are making the switch to new generators that run on vegetable oil or have biofuels installed.

Outdated technology

Even if your generator is old but working smoothly, you should still consider making the switch to a newer generator. This is mainly because of the advancements that have been made in generators of recent times. Apart from utilising the latest technology to power your company’s machinery, the newer generators also come with features that make your tasks more convenient.

For example, you would be able to receive a message if your generator is running low on fuel or even when you might need maintenance done. This helps increase your productivity as you would not have to waste manpower, focusing on these issues.

A generator is vital, especially when it comes to producing power for your business operations. It’s crucial to own one with consistent, top-quality performance so it doesn’t malfunction when you need it most. Hence, why there’s a need to consider making the small investment and upgrading so you’ll always have sufficient power.