We provide technical services to all types of electromechanical rotating machines. Our modern workshop is well-equipped to carry out overhauling, repairing, rewinding and upgrading of all makes of AC or DC motors and generators for the power utilities, oil & gas refineries, petrochemical plants, pharmaceutical plants, steel mills, cement mills, oil exploration, ship-repairing, marine and other industries.
Our Electrical Services include: - Overhaul, repair and complete rewind of:
* AC motor stators and rotors up to 13.8kV, 50000HP
* AC generator stators up to 13.8kV, 300MVA
* High-speed generator rotors up to 300MVA, 3600rpm
* DC motors/generators, armature and field coils up to 7kV, 50MW
* GE 752 / EMD Drilling motors and generators
- Vacuum & Pressure Impregnation (VPI) process for high voltage stators, rotors and armatures:
* VPI is the most effective process to-date for removing air, moisture and volatile from the winding
prior to varnishing.
* We use solventless resin in our VPI system to obtain a completely filled 100% solid insulation
structure and a smooth continuous coating on the external surfaces of the wound coils.
* With our
VPI system, we are able to provide complete and void free impregnation for form-wound
medium (2.3-5.0kV) and high voltage (6.6-13.8kV) stator, rotor and armature winding. The electrical
insulation resistance, mechanical strength, coil rigidity, heat transfer characteristics and
environmental resistance of the insulation system will be greatly improved. The life expectancy of
your motor and generator windings will be extended by at least 50% as compared to those
windings gone through the usual dipping process or VPI using solvent-containing varnish.
* Our
VPI process fully meets the specifications set by IES, BS and IEEE for sealed winding
systems.
- Supply form-wound stator coils, rotor coils, armature coils and D.C. field coils - Redesign, convert and upgrade of motors and generators. - Repair or renew squirrel-cage rotor bars - Repair or restack stator core lamination - Repair or renew rotor shaft
- Skim and undercut commutator and slip-rings - Repair and trouble-shoot rectifiers and converters - Vibration analysis
- Conduct condition monitoring of A.C. & D.C. rotating machines on site - Synchronise A.C. & D.C. generators on site - Trouble-shoot faulty A.C. & D.C. rotating machines - Rewind motors & generators on site - Provide installation and start-up services for plant machinery
- Provide predictive maintenance programs for rotating machines - Provide technical advisory & consulting services
Our Mechanical Services include:
- Dynamic balance rotors, armatures, pump impellers, turbochargers and turbine rotors
- Recondition mechanical equipment parts and components
- Dismantle & install A.C. & D.C. rotating machines on site
- Align A.C. & D.C. rotating machines on site using laser alignment
Maintech Engineering & Supplies is the Authorized Service Workshop for the following manufacturers of electric motors & generators:
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